Raw Material Selection
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Raw cotton is procured from the prime areas of the Pakistan. Fully devoted, technically trained and experienced staff is appointed to select the best quality cotton from the cotton fame areas of Pakistan. To ensure the fiber quality, cotton ginning factories are selected with extra labor strength for contamination picking to control and reduce the contamination. USA cotton is also used to produce the contamination free yarn to fulfill the needs of the valued customers. |
Blow Room
Rieter made blow room consists of a well planned sequence of machines to ensure gentle fiber treatment. The A-11 automatic bale opener guarantees opening into small fiber tufts, a pre-requisite for the high cleaning efficiency of the further processes. The easy and flexible adjustment of the B-11 results in maximum trash and dust removal. The B-70 machine ensures homogeneity in blending. The cleaning efficiency of B-60 is adjusted automatically |
Our Blow room is equipped with state of the art computerized vision shield which automatically detects and removes contamination from cotton at an early stage, before it spreads over a large scale or turns into bits of fibers undetectable by foreign fiber cleaners on the cone winders. Ultra fast color line cameras with digital image processing catch the colors of the passing cotton tufts and transfer the collected data to the image processing unit. The high resolution and photorealistic real color processing guarantee the utmost differentiation between cotton and contamination. The pneumatic ejection eliminates the detected contamination with the highest reliability. Thus it improves the quality of yarn in term of lower contamination which is very important for high quality fabric |
Manual Contamination Sorting
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To further ensure the quality of yarn and reduce the contamination to minimum level, the company has deployed a large team of workers to collect the white contamination by hand. |
Carding
"Card is the heart of the spinning mill"
Reiter made C-60 cards having IGS system ensure:
- Opening the flocks into individual fibers
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- Elimination the short fibers
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- Cleaning or eliminating the impurities
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- Fiber orientation or alignment
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Combing
| Combing of the fiber is also being performed by the Reiter made combers E- 65 which help to reduce dirt and short fiber. It also plays vital role in getting optimum geometry of combing, strengthening and making the fiber more parallel in order to have a smoother, more uniformed and stronger yarn. |
Drawing
Drawing is the final process of quality improvement in spinning industry. The auto leveling system of the RSB-D35 draw frames guarantee constant sliver quality. The sophisticated regulation system with reliable and precise scanning, produces consistent long-term count stability and results in high yarn quality.
Quality of the draw frame sliver determines the yarn quality |
Simplex
Simplex is an intermediate process in which fibers are converted into low twist lea (Roving).
To make the quality roving, Toyota made FL-100 machines are installed to perform the smooth Roving production process. The consistent quality yarn is backed by the quality roving process. |
Ring
| Ring department is equipped with state of the art Reiter compact ring frame K-44 and Toyota made RX-240 with complete auto doffing system. Fleece angle prevents fluff and provides excellent yarn twisting resulting in high quality yarn. A high-precision coil spring maintains a consistent balanced pressure to produce high quality yarn. The automatic doffer works quickly, reliably and precisely. |
 
Auto Cone
| At Alam Cotton, Murata made 21-C cone winding machines with Uster Quantum-II wind the yarn over cone smoothly. The air-type hairiness reduction system is prime feature of this machine. The Bal-con balloon controller reduces fly waste generation, neps and hairiness in the yarn. |
Packing
| High quality yarn is further strengthened by a fully automatic Welker made computerized conditioning machine to inject the uniform moisture to complete production. |
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